"Twelve Five," the first year around the corner, high-end manufacturing to accelerate the development of a "five-second" period is a major hot spots and bright spots, which for the development of China's metallurgical equipment manufacturing industry and the transformation is undoubtedly a great opportunity, cast bronze but also a great power.
Fifth Plenary Session of the Seventeenth Party adopted "National Economy and Social Development,bronze bushing the recommendations of Twelfth Five-Year Plan" that "five-second" is to accelerate the transformation of economic development in the crucial period of change to accelerate the pace of industrial development approach,dry bushing promoting industrial restructuring and upgrading, promoting industries to grow stronger. Highlighted the focus on the development of advanced equipment manufacturing and concentrate on the next generation of information technology, plain bearing energy saving, new energy, high-end equipment manufacturing, new materials, new energy vehicles and other areas of a major breakthrough, sleeve bushing the formation of a new growth point. As traditional industries, iron and steel industry, in the "second five" industry is also facing changes in the way of a profound change.
The development of steel industry calls for high-end manufacturing transition.
Nowadays, DU bushing iron and steel industry, "second Five Year Plan" the horizon, clear development of ideas, including the control of excessive growth of production capacity and accelerate out backward production capacity; optimize the structure of varieties of steel, bushing and enhance product competitiveness; promote enterprise consolidation and reorganization, upgrading the industrial Concentration; speed up technological progress and industrial upgrading; based on the world economy, the implementation of the two resources and two markets strategy; to create a healthy complete industrial chain,brass bushing need to adapt to the steel industry; develop a recycling economy and achieve sustainable development.
From the iron and steel industry, "second five" Development of view, metallurgical equipment manufacturing industry also need restructuring to adapt to the steel industry restructuring, sustainable development. From the current status of China's steel industry point of view, there are still many problems, Mould guide plate one of which is too backward production capacity, environmental stress, poor efficiency of the sector, industry concentration is low, lagging behind technological innovation, R & D capabilities and weak. These issues are closely related with the metallurgical equipment, duplication equipment, iron and steel enterprises in the construction of low-level, high level of inadequate equipment, resulting in similar products, iron and steel enterprises, the lack of features, part of the surplus of products. The end of 2009, the domestic hot-rolled plate and strip production capacity has reached 360 million tons of which 55.5 million tons narrow, 24.2 million tons in the Wide, 75.9 million tons in the thick, wide 209 million tons, accounting for the level of equipment production capacity of modern units share increased year by year, there have been duplication phenomenon,plastic bushing attention should be paid.
"The steel industry sector restructuring and revitalization plan" is the key process requirements and strive to technology, energy saving technology and high-end product development, production and application of technology to achieve new breakthroughs.
In environmental protection equipment, although these years has made significant development, but with the "low-carbon economy, promote green development" requirements, compared to the steel industry in terms of the current situation there is still a long way to go. "Twelve Five" period, China's steel industry, a low-carbon, green development, to continuously promote the development and design of efficient resource use, intensification of the production process, to minimize emissions of advanced process technologies; accelerate the implementation of cleaner production, pay close attention to key enterprises energy consumption and pollution emissions, and improve resource utilization levels. To achieve this goal, we need advanced, efficient metallurgical equipment, metallurgical equipment manufacturing industry which has brought new development opportunities.
The industry believes that, despite the steel industry, a traditional industry, but its transformation and development of advanced high-end needs of large quantities of modern equipment. In our existing metallurgical equipment, it is indeed has a number of international advanced level of equipment, but are independent innovation, with independent intellectual property rights are not many, and some key technology and components are still dependent on imports. In addition, there are a number of iron and steel enterprises in the metallurgical equipment at low levels, the traditional steel industry upgrading, restructuring and technological progress, we must rely on advanced, high-end equipment to support.
Iron and steel enterprises in order to achieve emission reduction targets would require in the "second five" during the current and medium-sized enterprises and new enterprises to actively promote the high temperature and pressure CDQ, sintering waste heat utilization, sintering flue gas desulfurization, residual pressure blast furnace power generation and dry dust, converter gas recovery and utilization, integrated technology and equipment such as casting.
Large iron and steel enterprises in the coastal, construction and development of new energy sources must wind power equipment. From mining, sintering, coking, iron making, steel rolling and steel enterprises to the number of power system equipment, technology optimization are urgent, equipment improvement and upgrading. Among them, the large high-precision metallurgical equipment, there are complete sets of color coated steel production equipment, high-precision hot rolling equipment, complete sets of high precision cold rolling equipment. These are the metallurgical equipment manufacturing industry to build a new development platform. Visible, armed with the domestic steel industry, the high-end equipment, metallurgical equipment manufacturing "second five" task is arduous.
Localization of high-end equipment required to break the bottleneck.
China's major metallurgical equipment to achieve the complete localization, a series of bottlenecks to be a breakthrough. Domestic manufacturing of major equipment such as the key technology development and system integration of components, such as seals, hydraulic parts and special equipment required lubrication of bearings, valves, etc., especially a variety of metallurgical equipment, measuring instruments, automatic control equipment, quality , accuracy and reliability in urgent need of comprehensive improvement and enhancement.
From "Twelve Five," the idea of sustainable development in the steel industry point of view, one of them efforts to solve the bottleneck of insufficient resources and support, to reverse the current excessive dependence on imported resources, the situation was controlled. In recent years, China's sharp increase in investment in iron ore exploration, drilling work, pitting workload and employees have reached a new high, iron ore prospecting have been a major breakthrough, a large number of mines are being planned. Stage of economic and social development from the characteristics and resource national conditions, China's iron ore demand will be sustained in the longer period of time to maintain a high level. As long as effective measures taken to make full use of the resources have been proven entirely possible that the rapid expansion of production capacity, significantly enhance the domestic iron ore supply capacity. Thus, mining machinery and equipment needed to keep up. Nowadays, the development of China's mining and metallurgical equipment, mining industry still can not meet the needs of large, efficient mining equipment to be developed.
Insiders pointed out that the mining of deposits difficult, but mostly poor, small, hybrid and other metallic Ore, ore processing complex process resulting in difficulty. And the general level of mining equipment and technology behind the developed countries, large-scale control and monitoring equipment to monitor the degree of automation compared with foreign advanced level big gap between the low labor productivity. These problems, mining equipment manufacturing industry to China Metallurgical is a big challenge, but also a great opportunity. Equipment manufacturing industry in China's metallurgical mineral resources, "five-second" period should be dressing on key technologies and complete sets of equipment, increase research and development, improve the mining of metallurgical technology and equipment standards, and achieve intensive metallurgical mineral resources, efficient exploitation and utilization, with industry, academia, and research carried out in close connection with the form of metallurgical mineral resources, safe and efficient mining, mineral processing, the major common safety and environmental protection, critical and cutting-edge technology, joint research, breakthrough efficiency, energy saving, low consumption, low emission industry's core technology.
High-end development is the transformation of a breakthrough.
In the "second Five-Year" period, the development of high-end manufacturing industries, metallurgical equipment manufacturing transition will be the development of a breakthrough. Nowadays, a number of metallurgical equipment manufacturing high-end business development goals identified in order to promote transformation.
First, the development of strategies to promote the transformation. Number of heavy metallurgical equipment manufacturing enterprises will develop their own strategic position in the "high-end technology, high-end products, high-end customers, high-end market," "four high-end." Around the high-end, and gradually realize the "investment" growth model to "efficiency" growth mode change from "domestic-type" market structure to the "globalization" of market structure changes from a "value-added processing and manufacturing," oriented to a " value-added technical services "-oriented shift from" traditional structure "to" optimize the organizational structure of "change. Focus on the implementation of corporate strategic system layout, R & D system layout, the layout of an international marketing system, the core manufacturing system layout, customer service system layout, building large, heavy, integrated, complete sets of low-carbon of the industrial development pattern.
Second, to promote the transformation of manufacturing systems. Some metallurgical equipment manufacturers continue to promote technological innovation, and accelerate the implementation of advanced equipment to manufacture the world's largest core of the "new heavy machinery," works through a series of large-scale, high starting point of technological innovation, and build a includes smelting, casting, forging, heat treatment , machining, including the new high-end manufacturing process system, to form the core of manufacturing advantage can not be replaced, effectively promote a new round of corporate product structure.
Third is to promote the transformation of product system. According to low-carbon steel industry, green, environmental protection, development, development of high-end green thinking, metallurgical equipment, energy saving, structure adjustment of China's steel industry, economic development mode and make a positive contribution to sustainable development.
In the "second Five-Year" period, China's metallurgical equipment manufacturing, process design and management, should be innovative production technology, structural technology, system assembly process, and strive to achieve the basic data from the manufacturing technology, to the core and key technologies of the digestion, absorption and re-innovation, to enhance the level of equipment manufacturers to speed up the localization of large-scale equipment to provide effective support.
Nowadays, in many areas the development of high-end equipment manufacturing industry as a "second five" a priority during the period, including metallurgical equipment. Made great efforts to improve such as Shanxi coking, metallurgy and other traditional pillar industries, the level of equipment, "Twelve Five" and strive to become an important modern manufacturing base, combined with steel, automobile, textile and other large industrial key projects, and equipment to promote autonomy, enhance the large casting and forging, basic components, processing aids, special raw materials and other ancillary products of technology.
Hunan proposed "second Five-Year" during the fight the Hunan advanced equipment manufacturing industry's "super carrier", according to the province's advanced equipment manufacturing industry development plan, will focus on developing high-end engineering machinery and equipment, high-end CNC equipment, large-scale metallurgical , 8 major areas such as mining equipment.
Jilin "second five" efforts to build a number of the world's leading industrial Heights, on the metallurgy, building materials and other industrial adjustment of product structure, improve technology and equipment level, the high-end, quality, low-carbon, cluster support, the direction of deep processing, to promote the industry to high end of the scale, the cluster transition. Public letter to Bureau of Changchun City, developed the "Evergreen Equipment Manufacturing Development Plan", the clear development of equipment manufacturing industry in four key areas and 22 key projects, focusing on the development in the field of large-tonnage metallurgy furnace manufacturing.
There are many areas, according to international high-end equipment manufacturing industry trends, to electric power, petrochemical, metallurgical industry represented a major technical equipment is moving very large, high-end direction. High-end large-scale metallurgical equipment manufacturing, as a "second five" focus of development will accelerate China's iron and steel from the power to a power shift.